Production activities

Production activities

Production system to ensure reliability, safety and high quality

Production system to ensure reliability, safety and high quality

We have built a production system to ensure the reliability, safety and high quality of our drugs so that consumers can feel secure using them.
Taisho Pharmaceutical manufactures medicinal products that are reliable and safe in terms of quality to live up to the expectations of consumers, in sanitary environments with rigorous quality control in compliance with standards that are stricter than the national standards. We also have self-imposed standards for the prevention of environmental pollution, such as air and water pollution, and engage in production activities that are environmentally friendly and in consideration of social surroundings.
We have nine factories overseas that manufacture products sold in many different countries. Our domestic and international facilities cooperate with one another and share their production management expertise across borders, thereby elevating the standard of our production bases and developing a production system that is able to quickly and flexibly manufacture high-quality products whose quality is rigorously controlled.

We have built a production system to ensure the reliability, safety and high quality of our drugs so that consumers can feel secure using them.
Taisho Pharmaceutical manufactures medicinal products that are reliable and safe in terms of quality to live up to the expectations of consumers, in sanitary environments with rigorous quality control in compliance with standards that are stricter than the national standards. We also have self-imposed standards for the prevention of environmental pollution, such as air and water pollution, and engage in production activities that are environmentally friendly and in consideration of social surroundings.
We have nine factories overseas that manufacture products sold in many different countries. Our domestic and international facilities cooperate with one another and share their production management expertise across borders, thereby elevating the standard of our production bases and developing a production system that is able to quickly and flexibly manufacture high-quality products whose quality is rigorously controlled.

あの製品ができるまで あの製品ができるまで

Our factories manufacture many different products such as Lipovitan D and Pabron. 
The following explains how these products are manufactured.

Our factories manufacture many different products such as Lipovitan D and Pabron. 
The following explains how these products are manufactured.

リポビタンDができるまで リポビタンDができるまで

Lipovitan D is a pioneering energy drink that was launched in 1962.
A bottle of Lipovitan D contains 1000 mg of taurine, B vitamins and other ingredients. It is very effective in, for example, the recovery from and prevention of fatigue.

Lipovitan D is a pioneering energy drink that was launched in 1962.
A bottle of Lipovitan D contains 1000 mg of taurine, B vitamins and other ingredients. It is very effective in, for example, the recovery from and prevention of fatigue.

STEP01 STEP01

Prepare high-purity water

Prepare high-purity water

For Lipovitan, water is important. 
We prepare clean, high-purity water using six filtration devices.

For Lipovitan, water is important. 
We prepare clean, high-purity water using six filtration devices.

STEP02 STEP02

Clean and test the bottle

Clean and test the bottle

Check for flaws and cracks in the bottle and wash it with high-temperature purified water.

Check for flaws and cracks in the bottle and wash it with high-temperature purified water.

瓶のイラスト 瓶のイラスト
STEP03 STEP03

Put the main ingredients into the conditioning tank and dissolve them in water

Put the main ingredients into the conditioning tank and dissolve them in water

After the ingredients are dissolved, the mixture is filtered and pasteurized.

After the ingredients are dissolved, the mixture is filtered and pasteurized.

STEP04 STEP04

Pour it into the bottle

Pour it into the bottle

Measure the bottle's weight while filling it to ensure that the same volume of liquid is consistently poured into the bottles.

Measure the bottle's weight while filling it to ensure that the same volume of liquid is consistently poured into the bottles.

1分間に600本以上充填 1分間に600本以上充填
STEP05 STEP05

Test it

Test it

Rigorously test it for dozens of items.

Rigorously test it for dozens of items.

STEP06 STEP06

Pack the bottle

Pack the bottle

Label and pack the bottle, stamping the use-by date and serial number.

Label and pack the bottle, stamping the use-by date and serial number.

段ボールを持っている鷲のイラスト 段ボールを持っている鷲のイラスト
STEP07 STEP07

It's complete!

It's complete!

鷲のイラスト 鷲のイラスト
パブロンができるまで パブロンができるまで

With its well-known slogan, Pabron is a familiar Taisho Pharmaceutical cold medicine brand. 
It was launched in 1927 as cough medicine. There are many different types of Pabron available today.

With its well-known slogan, Pabron is a familiar Taisho Pharmaceutical cold medicine brand. 
It was launched in 1927 as cough medicine. There are many different types of Pabron available today.

STEP01 STEP01

Mix the ingredients

Mix the ingredients

Use a mixer to mix the drug's ingredients. Use a granulator to make uniform granules.

Use a mixer to mix the drug's ingredients. Use a granulator to make uniform granules.

STEP02 STEP02

Form them into tablets

Form them into tablets

Apply about one ton of pressure to the granules, forming them into tablets and check for any problems.

Apply about one ton of pressure to the granules, forming them into tablets and check for any problems.

錠剤のイラスト 錠剤のイラスト
STEP03 STEP03

Put the tablets into a bottle

Put the tablets into a bottle

Put the tablets into a cleaned and inspected bottle.

Put the tablets into a cleaned and inspected bottle.

瓶に錠剤を入れるイメージイラスト 瓶に錠剤を入れるイメージイラスト
STEP04 STEP04

Pack the bottle

Pack the bottle

Insert the cushioning materials, attach the induction seal, tighten the cap, label the bottle and pack it.

Insert the cushioning materials, attach the induction seal, tighten the cap, label the bottle and pack it.

全てオートメーションでおこないます 全てオートメーションでおこないます
STEP05 STEP05

It's complete!

It's complete!

鷲のイラスト 鷲のイラスト